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Charter on Corporate Responsibility for Environmental Protection Iron and Steel

INTEGRATED IRON & STEEL INDUSTRY

1. Coke Oven Plants

  • To meet the parameters PLD (% leaking doors), PLL (%leaking lids), PLO (% leaking off take), of the notified standards under EPA within three years (by December 2005). Industry will submit time bound action plan and PERT Chart along with the Bank Guarantee for the implementation of the same.

  • To rebuild at least 40% of the coke oven batteries* in next 10 years (by December 2012).

2. Steel Melting Shop
Fugitive emissions
To reduce 30% by March 2004 and 100% by March 2008 (including installation of secondary de-dusting facilities).

3. Blast Furnace
Direct inject of reducing agents —— by June 2013.

4. Solid Waste / Hazardous Waste Management
Utilization of Steel Melting Shop (SMS) / Blast Furnace (BF) Slag as per the following schedule :

  • By 2004 - 70%,
  • By 2006 – 80% and
  • By 2007 – 100%

Hazardous Wastes

  • Charge of tar sludge / ETP sludge to Coke Oven by June 2003.

  • Inventorization of the Hazardous Waste as per Hazardous Waste (M&H) Rules, 1989 as amended in 2000 and implementation of the Rules by Dec. 2003.  

    (tar sludge, acid sludge, waste lubricating oil and type fuel falls in the category of Hazardous Waste)

5. Water Conservation / Water Pollution

  • To reduce specific water consumption to 5 m3/t for long products and 8 m3/t for flat products by December 2005.
  • To operate the CO-BP effluent treatment plant efficiently to achieve the notified effluent discharge standards. - by July 2003

6. Installation of Continuous stack monitoring system & its calibration in major stacks and setting up of the online ambient air quality monitoring stations by June 2005.
 

7. To operate the existing pollution control equipment efficiently and to keep proper record of run hours, failure time and efficiency with immediate effect. Compliance report in this regard be submitted to CPCB / SPCB every three months.

8. To implement the recommendations of Life Cycle Assessment (LCA) study sponsored by MoEF by December 2003.  

9. The industry will initiate the steps to adopt the following clean technologies/measures to improve the performance of industry towards production, energy and environment.

  • Energy recovery of top Blast Furnace (BF) gas.
  • Use of Tar-free runner linings.
  • De-dusting of Cast House at tap holes, runners, skimmers ladle and charging points.
  • Suppression of fugitive emissions using nitrogen gas or other inert gas.
  • To study the possibility of slag and fly ash transportation back to the abandoned mines, to fill up the cavities through empty railway wagons while they return back to the mines and its implementation.
  • Processing of the waste containing flux & ferrous wastes through waste recycling plant.
  • To implement rainwater harvesting.
  • Reduction of Green House Gases by:
    Reduction in power consumption
    Use of by-products gases for power generation
    Promotion of Energy Optimisation Technology including energy audit
  • To set targets for Resource Conservation such as Raw material, energy and water consumption to match International Standards.
  • Up-gradation in the monitoring and analysis facilities for air and water pollutants. Also to impart elaborate training to the manpower so that realistic data is obtained in the environmental monitoring laboratories.
  • To Improve overall house keeping.

10. Sponge Iron Plants
Inventorisation of sponge iron plants to be completed by SPCBs/CPCB by June 2003 and units will be asked to install proper air pollution control equipment by December 2003 to control primary and secondary emissions.

* As per rebuilding schedule submitted to CPCB/MoEF.